1. Electrical Specification
1.1 Input Characteristics
AC Input Characteristics
Input Voltage Range | 85Vac to 300Vac |
Rated Input Voltage | 110Vac / 220Vac |
Nominal Input Voltage Range | 200Vac to 250Vac |
Frequency Range | 45Hz-66Hz |
Maximum Input Current | 26A |
Surge Current | Standard: EN/IEC61000-4-5 |
Efficiency | ≥96%@230Vac peak efficiency |
Power Factor | ≥0.99@220Vac/20%~100% Load |
Input Current Thd | <5%@ 50% Load <8%@ 20% Load |
Leakage Current | <3.5mA@264Vac |
Rated Power | 4350W(200V AC~290V AC) 4000W(176V AC~200V AC) 4000W~1600W(85V AC~176V AC) |
Maximum Input Rush Current | 50A |
Input Fuse | with 45A fuse on L&N |
Maximum Input Voltage | 320Vac(power good) |
1.2 Output Characteristics
1.2.1 Output voltage & current regulation
Output Voltage | +53.5Vdc |
Output Voltage Setting Value | +53.5±0.1Vdc |
Adjustable Output Voltage Range | +42Vdc~+58Vdc |
Current-Unbalance | ≤±3% |
Source Effect | ±0.1% |
Load Effect | ±0.5% |
Stabilized Voltage Precision | ±0.6% |
Minimum Current | 0A |
Rated Current | 75A |
Peak Current | 81.3A@53.5V |
Temperature Coefficient(1/°C) | ≤±0.02% |
Power Failure Hold-Up Time | 10ms |
Stand-By Power Consumption | ≤4W |
Maximum Capacitive Load | 4000uF |
The Maximum Number Of Modules In Parallel Connection | 31 |
1.2.2 Output Ripple & Noise
Performance Index | Maximum | Remark |
Ripple & noise(peak-to-peak) | 200mVp-p | bandwidth≤20M |
Note: 1) ripple & noise test: ripple& noise bandwidth is set at 20 MHz.
1.2.3 Output Transient Response
Voltage Overshoot | Jump Slope | Load Fluctuation | Recovery Time | Output Overshoot |
+53.5V | 0.1A/uS |
25%~50% load, 50%~25% load, 50%~75% load, 75%~50% load
| ≤200us | ≤±5% |
+58V | 0.1A/uS |
0%~100% load, 100%~0% load |
| over-temperature protection untriggered |
Note: the load jump period is 4ms.
1.2.4 Startup Output Overshoot
Output Voltage | Load Fluctuation | Output Overshoot |
+53.5V | Startup overshoot | <1% |
1.2.5 Startup Delay
Item | 220Vac@25℃ |
Startup Delay | 3S~8S |
Note: startup delay starts from power on to output voltage rising up to 42VDC.
1.2.6 Power Conversion Point(53.5V)
AC input
Input Voltage | Maximum Output Power |
200Vac~290Vac | 4350W |
200 Vac~176Vac | linear derating |
85Vac | 1600W |
1.2.7 Output External Characteristic
1.2.8 Temperature Derating
Environmental Temperature | Maximum Output Power |
-40~55℃ | 3000W |
55~65℃ | linear derating |
65℃ | 2400W |
65~75℃ | linear derating |
75℃ | 1200W |
Noise Voltage | Maximum | Remark |
telephone weighted noise voltage | ≤2mV |
|
wide band noise voltage | ≤50mV | 3.4~150KHz |
≤20mV | 150~30000KHz | |
discrete noise voltage | ≤5mV | 3.4~150KHz |
≤3mV | 150~200KHz | |
≤2mV | 200~500KHz | |
≤1mV | 500~30000KHz |
1.3 Protection Function
1.3.1 Output Short Circuit Protection
Output Voltage | Remark |
+53.5V | long - term short circuit is allowed, automatic recovery is triggered when short circuit fault disappears |
1.3.2 Output Over-voltage Protection
Output over voltage protection can be divided into the internal over voltage protection and the external counterpart. Internal overvoltage fault range is 58.5VDC~60.5 VDC, which can be set through monitoring; when failure occurs, the module is locked. The external voltage is greater than 63VDC and lasts more than 500ms, the module is locked. Being in the protection state, the AC power supply shall be disconnected first and then reenergized to ensure the power supply resumes work properly.
1.3.3 Output Under-voltage Alarm
The input under-voltage range is 37VDC~39VDC. When the input voltage is lower than the under-voltage alarm value, alarm prompt will be reported with normal output.
1.3.4 Input Over-voltage Alarm & Protection
AC Input
Input Voltage | Remark |
290~300Vac | The alarm light is on with normal output |
310±5Vac | Output is off and the input is disconnected from the power grid. Output can be recovered automatically when the voltage is normal. |
| input recovery point hysteresis>10V |
DC Input
Input Voltage | Remark |
390~400V dc | The alarm light is on with normal output |
420±5V dc | Output is off and the input is disconnected from the power grid. Output can be recovered automatically when the voltage is normal. |
| input recovery point hysteresis>10V |
Note: input over-voltage protection shall be tested with 50A rated load.
1.3.5 Input Under-voltage Alarm & Protection
AC Input
Input Voltage | Remark |
80±5Vac | Output is off and can be recovered automatically when the voltage is normal |
| input recovery point hysteresis>5V |
DC Input
Input Voltage | Remark |
110±5Vdc | Output is off and can be recovered automatically when the voltage is normal |
| input recovery point hysteresis>5V |
1.3.6 Over-temperature Protection
Temperature | Remark |
≤55℃ | The module runs properly with the maximum output power and without temperature protection |
55℃~65℃ | linear derating of module power to 2400W |
65℃~75℃ | linear derating of module power to 1200W |
>75℃ | The module recovers automatically with the temperature hystersis>10℃ in the state of shutdown when the temperature is above 75℃ |
1.4 Communication between Rectifier Module & Monitoring Module
CAN-bus communication mode is adopted between the rectifier module and the monitoring module. Remote software version upgrade is supported, and the address of the module can be set through the address board. When AC input is disconnected, the module needs to communicate with the host.
Isolation design is employed for CAN interface in the rectifier module. The power supply of CAN is +5Vdc, which is provided by the rectifier module internally.
The main monitoring information of the rectifier module is as below:
1) Voltage regulation & current regulation functions: meeting the requirements of floating charging battery and voltage regulation;
2) Single module control of startup & shutdown;
3) Protection & Alarm Information Feedback:
Mains fault: mains fault (AC input over-voltage/under-voltage);
Module protection: temperature pre-alarm;
Module fault: fan fault, over temperature shutdown or no output caused by the module internally;(the module is in the state of dormancy and shutdown, and the mains failure is not reported to the module).
1.5 LED Indicator
LED indicators are installed on the side board with details as below:
Indicator | Color of Indicator | Normal State | Abnormal State | Root Reason |
running indicator | Green | On | Off | Mains power failure (no AC input, AC input over-voltage/under-voltage), no output of the module. |
protection indicator | Yellow | Off | On | Temperature Pre-alarm (ambient temperature over 65°C ~ thermal shutdown) Dormancy shutdown (when dormancy shutdown, only the protection indicator light is on without any alarm). Communication interruption (protection indicator flickers) |
malfunction lndicator | Red | Off | On | Output over-voltage shutdown, fan failure, over-temperature shutdown, no output caused by the module internally. |
2. Insulating Property
2.1 Insulation Resistance
Input-Output | Test voltage 500VDC, insulation resistance≥2M (normal atmospheric pressure, normal temperature, relative humidity < 90%, no condensation) |
Input-PE | |
Output-PE |
2.2 Insulation & Hi-pot
Input-Output | effective value 3000Vac 50Hz or equivalent DC voltage 4240Vdc 1minute ≤30mA |
Input-PE | effective value 1500Vac 50Hz or equivalent DC voltage 2120Vdc 1minute ≤30mA |
Output-PE | effective value or equivalent DC voltage 710Vdc 1minute ≤30mA |
Note: when the lightning protection device is added in the circuit, the discharge gap tube shall be disconected during the Hi-pot test before the following operations are carried out: all the input lines (L&N) shall be short connected, and it applies to all the output lines.
Mechanical characteristics
Item | Specification |
Dimensions | 41.5mm(H)×106.4mm(W)×291mm(D) |
Weight(Without packaging) | <2.1Kg |
Cooling mode | Forced air cooling, built-in fan (with linear speed regulation function) |
1. Electrical Specification
1.1 Input Characteristics
AC Input Characteristics
Input Voltage Range | 85Vac to 300Vac |
Rated Input Voltage | 110Vac / 220Vac |
Nominal Input Voltage Range | 200Vac to 250Vac |
Frequency Range | 45Hz-66Hz |
Maximum Input Current | 26A |
Surge Current | Standard: EN/IEC61000-4-5 |
Efficiency | ≥96%@230Vac peak efficiency |
Power Factor | ≥0.99@220Vac/20%~100% Load |
Input Current Thd | <5%@ 50% Load <8%@ 20% Load |
Leakage Current | <3.5mA@264Vac |
Rated Power | 4350W(200V AC~290V AC) 4000W(176V AC~200V AC) 4000W~1600W(85V AC~176V AC) |
Maximum Input Rush Current | 50A |
Input Fuse | with 45A fuse on L&N |
Maximum Input Voltage | 320Vac(power good) |
1.2 Output Characteristics
1.2.1 Output voltage & current regulation
Output Voltage | +53.5Vdc |
Output Voltage Setting Value | +53.5±0.1Vdc |
Adjustable Output Voltage Range | +42Vdc~+58Vdc |
Current-Unbalance | ≤±3% |
Source Effect | ±0.1% |
Load Effect | ±0.5% |
Stabilized Voltage Precision | ±0.6% |
Minimum Current | 0A |
Rated Current | 75A |
Peak Current | 81.3A@53.5V |
Temperature Coefficient(1/°C) | ≤±0.02% |
Power Failure Hold-Up Time | 10ms |
Stand-By Power Consumption | ≤4W |
Maximum Capacitive Load | 4000uF |
The Maximum Number Of Modules In Parallel Connection | 31 |
1.2.2 Output Ripple & Noise
Performance Index | Maximum | Remark |
Ripple & noise(peak-to-peak) | 200mVp-p | bandwidth≤20M |
Note: 1) ripple & noise test: ripple& noise bandwidth is set at 20 MHz.
1.2.3 Output Transient Response
Voltage Overshoot | Jump Slope | Load Fluctuation | Recovery Time | Output Overshoot |
+53.5V | 0.1A/uS |
25%~50% load, 50%~25% load, 50%~75% load, 75%~50% load
| ≤200us | ≤±5% |
+58V | 0.1A/uS |
0%~100% load, 100%~0% load |
| over-temperature protection untriggered |
Note: the load jump period is 4ms.
1.2.4 Startup Output Overshoot
Output Voltage | Load Fluctuation | Output Overshoot |
+53.5V | Startup overshoot | <1% |
1.2.5 Startup Delay
Item | 220Vac@25℃ |
Startup Delay | 3S~8S |
Note: startup delay starts from power on to output voltage rising up to 42VDC.
1.2.6 Power Conversion Point(53.5V)
AC input
Input Voltage | Maximum Output Power |
200Vac~290Vac | 4350W |
200 Vac~176Vac | linear derating |
85Vac | 1600W |
1.2.7 Output External Characteristic
1.2.8 Temperature Derating
Environmental Temperature | Maximum Output Power |
-40~55℃ | 3000W |
55~65℃ | linear derating |
65℃ | 2400W |
65~75℃ | linear derating |
75℃ | 1200W |
Noise Voltage | Maximum | Remark |
telephone weighted noise voltage | ≤2mV |
|
wide band noise voltage | ≤50mV | 3.4~150KHz |
≤20mV | 150~30000KHz | |
discrete noise voltage | ≤5mV | 3.4~150KHz |
≤3mV | 150~200KHz | |
≤2mV | 200~500KHz | |
≤1mV | 500~30000KHz |
1.3 Protection Function
1.3.1 Output Short Circuit Protection
Output Voltage | Remark |
+53.5V | long - term short circuit is allowed, automatic recovery is triggered when short circuit fault disappears |
1.3.2 Output Over-voltage Protection
Output over voltage protection can be divided into the internal over voltage protection and the external counterpart. Internal overvoltage fault range is 58.5VDC~60.5 VDC, which can be set through monitoring; when failure occurs, the module is locked. The external voltage is greater than 63VDC and lasts more than 500ms, the module is locked. Being in the protection state, the AC power supply shall be disconnected first and then reenergized to ensure the power supply resumes work properly.
1.3.3 Output Under-voltage Alarm
The input under-voltage range is 37VDC~39VDC. When the input voltage is lower than the under-voltage alarm value, alarm prompt will be reported with normal output.
1.3.4 Input Over-voltage Alarm & Protection
AC Input
Input Voltage | Remark |
290~300Vac | The alarm light is on with normal output |
310±5Vac | Output is off and the input is disconnected from the power grid. Output can be recovered automatically when the voltage is normal. |
| input recovery point hysteresis>10V |
DC Input
Input Voltage | Remark |
390~400V dc | The alarm light is on with normal output |
420±5V dc | Output is off and the input is disconnected from the power grid. Output can be recovered automatically when the voltage is normal. |
| input recovery point hysteresis>10V |
Note: input over-voltage protection shall be tested with 50A rated load.
1.3.5 Input Under-voltage Alarm & Protection
AC Input
Input Voltage | Remark |
80±5Vac | Output is off and can be recovered automatically when the voltage is normal |
| input recovery point hysteresis>5V |
DC Input
Input Voltage | Remark |
110±5Vdc | Output is off and can be recovered automatically when the voltage is normal |
| input recovery point hysteresis>5V |
1.3.6 Over-temperature Protection
Temperature | Remark |
≤55℃ | The module runs properly with the maximum output power and without temperature protection |
55℃~65℃ | linear derating of module power to 2400W |
65℃~75℃ | linear derating of module power to 1200W |
>75℃ | The module recovers automatically with the temperature hystersis>10℃ in the state of shutdown when the temperature is above 75℃ |
1.4 Communication between Rectifier Module & Monitoring Module
CAN-bus communication mode is adopted between the rectifier module and the monitoring module. Remote software version upgrade is supported, and the address of the module can be set through the address board. When AC input is disconnected, the module needs to communicate with the host.
Isolation design is employed for CAN interface in the rectifier module. The power supply of CAN is +5Vdc, which is provided by the rectifier module internally.
The main monitoring information of the rectifier module is as below:
1) Voltage regulation & current regulation functions: meeting the requirements of floating charging battery and voltage regulation;
2) Single module control of startup & shutdown;
3) Protection & Alarm Information Feedback:
Mains fault: mains fault (AC input over-voltage/under-voltage);
Module protection: temperature pre-alarm;
Module fault: fan fault, over temperature shutdown or no output caused by the module internally;(the module is in the state of dormancy and shutdown, and the mains failure is not reported to the module).
1.5 LED Indicator
LED indicators are installed on the side board with details as below:
Indicator | Color of Indicator | Normal State | Abnormal State | Root Reason |
running indicator | Green | On | Off | Mains power failure (no AC input, AC input over-voltage/under-voltage), no output of the module. |
protection indicator | Yellow | Off | On | Temperature Pre-alarm (ambient temperature over 65°C ~ thermal shutdown) Dormancy shutdown (when dormancy shutdown, only the protection indicator light is on without any alarm). Communication interruption (protection indicator flickers) |
malfunction lndicator | Red | Off | On | Output over-voltage shutdown, fan failure, over-temperature shutdown, no output caused by the module internally. |
2. Insulating Property
2.1 Insulation Resistance
Input-Output | Test voltage 500VDC, insulation resistance≥2M (normal atmospheric pressure, normal temperature, relative humidity < 90%, no condensation) |
Input-PE | |
Output-PE |
2.2 Insulation & Hi-pot
Input-Output | effective value 3000Vac 50Hz or equivalent DC voltage 4240Vdc 1minute ≤30mA |
Input-PE | effective value 1500Vac 50Hz or equivalent DC voltage 2120Vdc 1minute ≤30mA |
Output-PE | effective value or equivalent DC voltage 710Vdc 1minute ≤30mA |
Note: when the lightning protection device is added in the circuit, the discharge gap tube shall be disconected during the Hi-pot test before the following operations are carried out: all the input lines (L&N) shall be short connected, and it applies to all the output lines.
Mechanical characteristics
Item | Specification |
Dimensions | 41.5mm(H)×106.4mm(W)×291mm(D) |
Weight(Without packaging) | <2.1Kg |
Cooling mode | Forced air cooling, built-in fan (with linear speed regulation function) |